WJ 200-2200-Ⅲ 7ply High Speed Corrugated Cardboard Production Line Corrugator Line
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- Product Description
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设 备 配 置 Configuration List |
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产品名称 Name of the equipment |
WJ七层瓦楞纸板生产线 WJ seven layers corrugated paperboard line |
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型号 Model |
WJ 200-2200-Ⅲ WJ 200-2200-Ⅲ |
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设计速度 Design speed |
200米/分钟 200m/min |
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经济速度 Economic speed |
三层140~180米/分钟 五层120~160米/分钟 七层80~120米/分钟 3 layer 140~180m/min 5 layer120~160m/min 7 layer80~120m/min |
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工作宽幅 Working width |
2200毫米 2200mm |
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纸质 Paper quality |
面纸120-200g/m²、里纸120-150g/m²、芯纸80-180g/m²，瓦纸80-180g/m² （E楞90-140g/m²） surface paper 120-200g/m²、inner paper 120-150g/m²、core paper 80-180g/m²、corrugated paper 80-180g/m² (E flute 90-140g/m² ) |
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楞型 Corrugated fluting |
UV偏V型A、C、B、E楞选配组合（注：签订合同时以客户确认楞型为准） UV more like V shape A flute C flute B flute E flute optional combination (note: when sign contract as customer confirm ) |
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蒸汽压力 Steam pressure |
0.8-1.2MPa | |||||||
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空气压力 Air compression |
0.6-1.0MPa | |||||||
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电压 Voltage |
380V50HZ | |||||||
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功率 Total power |
约360kw Approximately 360kw |
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瓦线总长 corrugate line length |
约100米 about 100 meters |
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设备配置清单 Equipment configuration list |
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序号 NO. |
名称 Name |
规格说明 specifications |
单位 unit |
数量 Qty |
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| 1 |
液压纸架 Mill roll stand |
液压纸架（YZJ3-2200型，原纸升降、原纸夹臂由液压驱动，可进行夹紧、松开和同时左右移动，多点式气动抱刹，膨胀式夹头，液压站阀件台湾品牌) Hydraulic Mill roll stand (YZJ3-2200 type. paper up and down、paper clip arm adopt hydraulic drive. it can proceed clamp, loose and move left and right at same time, multi point pneumatic brake,expansion chuck,the hydraulic station valve is Taiwan brand.) |
台 set |
7 | ||||
| 2 |
单面机 Single facer |
单面瓦楞机（DW4-2200型，无糊叉负压吸风式，万向联轴器独立齿轮驱动，瓦楞辊直径φ380mm，表面研磨喷涂碳化钨处理；上、下瓦楞辊座整体装拆，糊轮座整体横出,胶量电动微调并附触摸屏显示，自动跟胶系统,断纸自动检测系统,主电机变频电机附变频控制。） Single facer (DW4-2200 type, no past fork negative pressure absorption tye. universal shaft coupling independent gear drive, corrugated roller diameter 360mm,alloy corrugated roller diameter is 380 mm, surface of the roller spray tungsten carbide processing. Both the up and down corrugated roller seat are whole installation. Pasting glue roller seat can slide out as a unit. Quantity of cement adopts electric micro adjustment with a touch screen display. automatic track the corrugated line speed to adjust the glue thickness device. Broken paper automatic test system, the main motor with frequency conversion motor adopts frequency conversion control.) |
台 set |
3 | ||||
| 3 |
面纸预热器 Surface paper pre-heater |
面纸预热器（MY1-2200型，预热辊直径1000mm，电动调整预热面积，倒桶式疏水阀台湾品牌） Surface paper pre-heater(MY1-2200 , the diameter is 1000mm. The machine is electric adjustment for the heating area, inverted steam trap is Taiwan brand.) |
台 set |
3 | ||||
| 4 |
芯纸预热器 Core paper heater |
芯纸预热器（XY1-2200型，直径1000mm ，电动调整预热面积，倒桶式疏水阀台湾品牌) Core paper heater(XY1-2200 , the diameter is 1000mm. The machine is electric adjustment for the heating area, inverted steam trap is Taiwan brand.) |
台 set |
3 | ||||
| 5 |
四层预热器 Four layer pre-heater |
四层预热器（DY1-2200型，直径1000mm，电动调整预热面积，倒桶式疏水阀台湾品牌) Four layer pre-heater (DY1-2200, the diameter is 1000mm. The machine is electric adjustment for the heating area . inverted steam trap is Taiwan brand.) |
台 set |
1 | ||||
| 6 |
三层涂胶机 Three layers pasting machine |
涂胶机(TJ4-2200型，压辊式上胶，压纸辊升降气动控制、高低电动调整；胶量及压纸间隙电动调整并附触摸屏显示，涂胶量自动控制，断纸自动检测，分层独立变频电机驱动附变频控制) Pasting glue machine(TJ4-2200 , it adopts pressure roller pasting , the pressing paper roller adopts electric adjustment with pneumatic control for the upper and lower. The quantity of the glue and the pressing paper gap adopt electric adjustment, with the touch screen shows the quantity of the glue, the glue quantity adopt auto control, It is equipped with breaking paper device and independent variable frequency motor drives each layer.) |
台 set |
1 | ||||
| 7 |
三层输送天桥 Three layers over bridge conveyor |
三层输送过桥(GQ4-2200型，提升部独立变频电机驱动附变频控制，自动同步运转。自动调整上中下单瓦纸板对齐，采用吸附式张力控制，变频调整风量,断纸自动检测,采用两组控制箱,桥上或桥下双重操作) Three layers over bridge conveyor,GQ4-2200, the lifting department adopts independent variable frequency motor to drive , it is automatic synchronous running. automatic adjust the upper , middle and the downer paperboard neatly . It adopts absorption tension control , variable frequency motor to adjust the quantity of the wind. The breaking paper automatic detection device and two sets of control device with one is on the bridge, the other ison the ground. |
台 set |
1 | ||||
| 8 |
双面机 Double facer |
双面机(SM4-2200型、20块热板，表面经研磨处理，密集式压辊加压，自动液压升降，压力可分段气动调节，前中后三段加热板温度数显，棉织带气动张紧，上带自动纠偏,下带手动左右调整张力,棉织带沈阳产。) Double-facer machine (SM4-2200 type, 20 pieces of hot plates, surface of it adopts grinding. It adopts concentrated pressing roller to make sure of the moulding quality. It is automatic hydraulic up and down, the pressure can be adjusted in three parts with the pneumatic adjustment.The heating plate display temperature with the panel , the cotton tape adopts the pneumatic to adjust the up cotton belt tension. the up cotton belt adopt automatic correction and with the manual adjustment for the under cotton belt tension. the main motor adopts frequency motor.) |
台 set |
1 | ||||
| 9 |
主传动 Main drive unit |
重型主传动（ZCD3-2200型，独立齿轮箱体万向节驱动,主动力变频电机驱动附变频控制) Heavy type main drive(ZCD3-2200, independent gear box with universal shaft drive, the main motor adopt invertor motor with variable frequency conversion control) |
台 set |
1 | ||||
| 10 |
纵切机 Slitter machine |
电脑薄刀纵切压线机（ZQY-2200型，六刀十线，采用精密滚珠丝杆传动、直线导轨导向，电脑控制自动排单，定位精度±0.5mm，三种压线型式电动转换，最小压线距离为0mm,电脑控制自动磨刀，整机电动纠偏，线轴、刀轴变频控制，自动同步运转) The NC slitter scores machine (ZQY-2200 type, six slitters and ten socrers. It adopts precise ball screw to drive and the linear guide orientation, computer control and automatically arrange the order. Positioning accuracy is± 0.5 mm, three lines pressing type with electric conversion, the mini scorer line distance is 0mm. computer control automatic sharpening, the whole machine electric correction. the slitter and scorer shaft adopt inverter control. automatic synchronization operation. |
台 set |
1 | ||||
| 11 |
横切机 Cut off machine |
电脑螺旋横切机，HQ2-2200型，螺旋刀辊采用交流伺服电机直联驱动，进口伺服驱动器控制横切；省电节能30%以上,优质合金钢齿轮传动.进出纸输送变频控制，自动跟踪生产速度；可预存多组订单，能实现不停机自动换单或手动换单，裁切精度≤±1mm，切纸长度500-9999mm。 The type computer screw-blade cutting machine HQ2-2200 type, spiral knife roller adopts AC servo motor direct coupling drive, imported servo driver control cross cut, save electricity energy 30% above, high quality alloy steel gear transmission. In and out of the paper feeding adopts frequency conversion control, automatic tracking production speed, can be stored group orders, can realize non-stop automatically change or manual.The cutting precision degree is plus-minus one millimeter, paper cutting length is 500-9999 mm. |
台 set |
1 | ||||
| 12 |
堆码机 Stacker |
电脑水平直角堆码机(DM2-A-2200型,多段式皮带纵向输送,变频电机独立驱动,自动跟踪生产线速度；电动直角横排,堆纸平台气动分段控制,后挡纸位置自动调整,PLC控制控制纸板输送、堆叠、及精确计数，最大堆纸长度3000mm) computer horizontal stacker(DM2-2200,multi belt transmit in lengthways, inverter motor independent drive, automatically track the production line speed, electric right angle arrow, stack paper platform adopt multi section pneumatic control, back paper baffle position automatic adjustment, PLC control paperboard transmission, stack and counting, the maxi stacking paperboard length is 3000mm.) |
台 set |
1 | ||||
| 13 |
蒸汽系统 The steam system |
蒸汽管道加热系统（各机组均设计成独立单元供汽，独立直通疏水，管道与旋转加热部件以金属软管柔性连接,设有压力监视仪表，可通过调节蒸汽压力对工作温度的控制，倒桶式疏水阀台湾品牌） The steam system, each unit is designed as a independent unit to supply the steam , independent straight transmit water. The steam pipe and the rotary heating connector adopt flexible metal tube to connect. The machine is equipped with pressure monitoring table. It can adjust the steam pressure to control the working temperature, the steam trap adopt Taiwan brand.) |
套 set |
1 | ||||
| 14 |
制胶系统 Glue making system |
制胶循环系统（主体、载体、储存制胶系统一套，主浆桶电磁调速电机控制，单面机及涂胶机配备独立浆桶，各用胶设备循环供胶，液位自动控制） The glue circular system (the main glue barrel, the carrier glue barrel and glue storage barrel is one set. the main glue barrel adopts electromagnetic motor to control. The single facer and the pasting glue machine adopts independent glue barrel . Each equipment with glue, glue supply to them circularly, and the level is controlled automatically . |
台 set |
1 | ||||
| 15 |
空气压缩系统 Air compression system |
空气压缩系统（采用1.5m³储气罐及空气过滤器各1个组成空压站集中供气，空压机用户自备。） Air compression system (it adopts 1.5m³ air collector pot and the air filter to make up a air compression station , the air compression is provided by the customer. |
套 set |
1 | ||||
| 16 |
电器系统 The electric system |
电气控制系统（元器件部分采用施耐德、台湾台达、台湾永宏等国际知名品牌，PLC程序控制，触摸屏显示调节,设有常规工况显示牌，速度实时显示，自动同步运转，主动力采用变频电机附变频控制。） The electric control system , part of the component adopts Schneider, Delta Taiwan, Fatek Taiwan and the other famous brand product, PLC to control , the touching screen to show the data and control. it is equipped with the usual working condition display board, the production and speed shows all the time . The speed of the whole line adjusts synchronously. The main power adopts variable frequency motor to control. |
套 set |
1 | ||||
| 17 |
上纸小车及地轨 Trolley and rail |
SZ-2200型上纸小车及地轨，轨道长度8米。 SZ-2200 trolley and rail, the rail is 8 meters length. |
台 set |
14 | ||||
Video
